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One half of the mold separates from the body of the master boat..jpg
  1. Start from a known design. Modify structure to suit the new shape and form. Extending and widening the size, adding cosmetic changes are done to the master boat..jpg
  2. Rajadurai Kengarayan worked at the Thopukkadu boat yard run by the CeyNor in Karainagar during 1959 to 1982. He ran his own boat business after 1982..jpg
  3. Pigment Paste (black) and gel coate allows the separation of the mold from the body of the master boat. The mold, in two large pieces, can be used to produce several boats, if used carefully according to the master craftsman..jpg
  4. Original top part of the mold contains fittings to provide non-slippery surface at the front of the boat..jpg
  5. One half of the mold separates from the body of the master boat..jpg
  6. New boat being moved to a separate location for the additional inside work..jpg
  7. Molds for both halves of the main body is ready to be used to manufacture new boats. Rangarayan assures that building two halves of the body and finally fusing them together gives as strong a boat as if the mold itself is fused.jpg
  8. Master boat is used to build the mold for production. Same fiber glass mats and polyester resin, catalyst are used to build multiple layers of fiber mat to build the mold. Typically eight layers are used..jpg
  9. Layers are manually pressed to form close contact with the surface of the mold..jpg

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